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R&D Lab Humidity Control PID

Precision Temperature & Humidity Environmental Control System

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Relative Humidity Precision
Thermal Stability Range
Dynamic Response Time

A specialized research and development facility required an ultra-precise environmental conditioning setup to establish and maintain strict temperature and relative humidity setpoints within a controlled test chamber. The operational environment demanded precise humidity generation—proportioning a dry air stream with a wet vapor stream generated by bubbling through a water vessel—alongside active thermal management via an industrial chiller to achieve target environmental conditions without condensation or drift.

Precision Temperature & Humidity Environmental Control System
Problem Statement

Non-linear Vapor Saturation

Thermal-Humidity Coupling

Solution Overview

High-accuracy humidity sensors

PID-based control algorithm

Controlled humidification / dehumidification units

Continuous monitoring and regulation of relative humidity

Key Features Delivered
Dual-MFC Humidity Generation

Employs two industrial-grade Mass Flow Controllers to route gas through dry and water-bubbler paths, precisely blending streams to achieve target relative humidity setpoints.

High-Precision Sensor & MCU Feedback Loop

ontinuously senses chamber temperature and humidity via an industrial probe array, providing real-time telemetry to an ARM Cortex MCU for PID loop updates.

Active Chiller Thermal Management

Directly controls a precision chiller unit in sync with the temperature PID loop to maintain exact thermal setpoints within the chamber environment.

Technology Stack
Dual Mass Flow Controllers
High-Precision T/RH Digital Sensor
Embedded C/C++ MCU Firmware
Precision Chiller Integration
Results & Business Impact
±1.8%
Humidity Accuracy
Achieved tight relative humidity regulation across full 5%–95% RH testing range.
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Temperature Stability
Constant thermal control preventing dew-point formation and environmental drift.
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Setpoint Repeatability
Ensured identical environmental profiles across multi-day automated experiment cycles.
✓
Manual Calibration Time
Fully automated PID setpoint tracking eliminated manual gas valve tweaking and monitoring.